Custom Package Design
/Custom-Design.aspx?width=200&height=150) If you are looking for that one-of-a-kind design - something that sets your package apart from the competition - you have come to the right place. Our name says it all - Custom Pack, Inc. In-house design engineering allows us to sit at the table with your company, assess your requirements, and devise and develop the most accommodating and economical customized packaging solution for your product. Whether the need is for display, cushioning, shipping, temperature-control, or a related requirement, we can meet the challenge. Or possibly the challenge requires a solution to a problem, such as creating a design that will cut shipping costs. We are here to create and share ideas, and keep in mind that we do not stop at the custom design stage. We see you through every step of the process to get you to the final level of production. What makes our company’s services even more appealing is the fact that it is all done under one roof in our 36,000 square foot facility in Exton, Pennsylvania. This location provides our customers with state-of-the-art equipment as well as fabricating and warehousing capabilities.
Cosmetics, Electronics, Pharmaceutical, Medical/Healthcare, Food, Automotive, Sports, Toy, Consumer…..our list continues to grow of the industries that we serve. At Custom Pack, however, our number one focus of any project, no matter what the challenge, remains to be customer satisfaction, and for that, you can count on us!
Specifications · Custom Design Options and Features · Facility · Facility List · Quality & Beyond · Services
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Product Thickness
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0.006" to 0.080"
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Max. Production Parts Size
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35” x 50” x 7”
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A custom package is by no means “one size fits all”. It is created to meet a specific design, purpose, or capability. There are many different options available as far as the type of package design and material that can be offered. Following we offer an overview of these choices.
Custom Thermoforming
Thermoforming is adaptable to hold or display any product in the consumer, pharmaceutical/medical, and industrial markets. The process is the forming of plastic sheets to specific sizes, shapes and configurations. This is accomplished by subjecting the plastic sheet to a heat, pressure, and/or vacuum process.
The first step in any custom process is to determine exactly what kind of package the customer wants and needs. We accomplish this by brainstorming with the customer for the perfect package design. If their requirement lends itself to a custom thermoform, we move forward with design drawings and material selection. Once customer approval of the CAD-CAM design drawings has been accomplished, we proceed to tooling for both prototype and production. We offer the ability to create the prototype molds for sampling of product for review, as well as final molds and cutting dies to eventually be used in our facility for production parts. Personalization can be accomplished using plate inserts for company names and logos. The possibilities with a custom product are infinite.
Thermoformed product choices include, but are not limited to, blisters, trays, displays, inserts, clamshells, covers, component parts, from a thickness of .006 to .080 and as large as 35” x 50” x 7”.
Custom Foam
When it comes to a custom foam design, again it is important to determine the customer’s wants and needs. Foam is suitable and ideal for displays, storage, cushioning for shipping purposes, and insulating/temperature-controlled capabilities. Whether it is sawing, sheeting, contouring, water jet cutting and die cutting, pressure forming, convoluting, molding, laminating or hot wiring, no process is beyond our capabilities. We work with a number of foam types, densities, fire- and moisture-retardant, temperature-controlled, and colors to suit the requirement.
Again, just as in the custom thermoforming process, we go to the drawing board to create a CAD-CAM design for customer approval. This eventually will give us the foundation we need to create production tooling. From that tooling, we are able to fabricate quality production parts to meet our customer’s needs.
When it comes to the foam side of our business, diversification has taken us into many different markets. Our services have been extended to the Cosmetics, Electronics, Pharmaceutical, Medical/Healthcare, Food, Automotive, Toy, and Consumer industries.
Custom Flexible Packaging
Custom Pack is able to customize using various styles, films, gauges, closures, colors, printing, and sizes to create a bag style of your choice to suit a variety of applications. Our custom design capability has allowed us to be particularly successful with this type of packaging in many different industries, but moreover in providing value-added solutions for the clinical laboratory and research community. Having serviced the Pharmaceutical/Medical field for 35+ years, we are very familiar with current day regulations for the safe transportation of infectious and hazardous waste products. Using this knowledge, we can produce a compliant product to meet the regulations and add that value to our service.
Using gravure and flexographic printing options, we can customize your flexible package with company logos and slogans.
Custom Corrugated
Or possibly you are considering a customized carton with personalized logos and paperboard requirements to suit a specific need, i.e., insulation, leak protection, weight requirements, etc. - something that will help to set your product apart from those products packaged in the “off-the-shelf” cartons. Give us the opportunity to design and create that specialized carton that reflects your style and choice of presentation. In-house engineering capabilities, as well as die cutting and in-line printing experience, give us the edge we need to meet your custom expectations in the most cost effective and efficient manner.
Prototyping
With any of the custom design choices discussed, we offer the opportunity and suggest the importance of prototyping the design prior to final production. This allows the design to “come to life” and is an important step in the guarantee of customer satisfaction.
Industries Served
CPI serves, but is not limited to, the following industries: Cosmetics, Electronics, Pharmaceutical, Medical/Healthcare, Food, Automotive, Toy, and Consumer. No matter the package requirement, our “White Room” environment accessible at CPI allows us the opportunity to work in a sterile environment required by our major medical accounts and conform to our ISO 9001:2008 Certification.
ISO 9001:2008 Certification and Beyond
Custom Pack, Inc. continues to maintain Quality Management System standards for “Design and Manufacturing of Packaging.” ISO 9001:2008 Certification ensures that our processes are consistent every time, from design to production or fabrication and beginning to end. It is our goal to produce a quality part first time, every time, to meet our customers’ requirements.
At Custom Pack, we understand the importance of adhering to a quality management system, not only in our own operation, but on behalf of our customers as well. Quality Assurance is not just a “buzz word”. Process control is performed at every stage of the manufacturing process to assure that customers’ exact specifications are met, whether it is a specified material, required process documentation, production environment, packaging requirement, etc.
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Production & Warehousing Capabilities
Centrally located in Exton, Pennsylvania, we offer the convenience of experienced customer service representatives, design, production, fabrication, assembly, and warehousing capabilities all under one roof. Our 36,000 square foot facility contains a 3,000 square foot White Room for specific clean room applications. State-of-the-art computerized equipment is programmed to operate efficiently within a specified set of guidelines, and qualified personnel are on duty at all times for monitoring. The abundant warehouse space allows the ability to assemble and package prior to shipment, as well as accommodating just-in-time shipments and deliveries of custom products.
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Building
36,000 Square Feet of Offices, Manufacturing, and Warehouse Space
Manufacturing Equipment
State-of-the-art die cutters, molding machines, and high-speed saws are conveniently located under one roof for convenience. Equipment is maintained and serviced to schedule to keep it operating at peak performance.
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Custom Pack, Inc. continues to maintain Quality Management System standards for “Design and Manufacturing of Packaging.” ISO 9001:2008 Certification ensures that our processes are consistent every time, from design to fabrication and beginning to end. It is our goal to produce a quality part first time, every time, to meet our customers’ requirements.
At Custom Pack, we understand the importance of adhering to a quality management system, not only in our own operation, but on behalf of our customers as well. Quality Assurance is not just a “buzz word”. Process control is performed at every stage of the manufacturing process to assure that customers’ exact specifications are met, whether it is a specified material, required process documentation, production environment, etc.
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Industries Served
CPI serves, but is not limited to, the following industries: Cosmetics, Electronics, Pharmaceutical, Medical/Healthcare, Food, Automotive, Toy, and Consumer. No matter the package requirement, our “White Room” environment accessible at CPI allows us the opportunity to work in a sterile environment required by our major medical suppliers.
Assembly Services
Custom Pack assembles and ships to destinations worldwide everyday. Our facility allows us ample space to manufacture your custom product, assemble, and ship from one convenient location. Therefore, we can offer you both the shipping and assembly solution all under one roof.
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Custom Thermoforming
Design
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Custom Foam Design
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Custom Foam and
Pressure Sensitive
Adhesives
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Custom Foam
Endcap Design
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Custom Flexible
Designs
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Custom Pouches
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Custom Specimen
Transport
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Custom Corrugated /
Specimen Design
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Custom Industry
Requirements
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Custom Shipping
Applications
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Custom Kit Fulfillment
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Equipment Systems
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Quality Assurance
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White Room
Capabilities
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Facility –
Custom Pack, Inc.,
Exton, PA
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Warehouse and
Shipping Capabilities
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Custom Design
Engineer Services
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