Flexible Packaging
Custom Pack has the capabilities and experience to meet your most challenging flexible packaging requirements. As a full service provider, we can customize using various styles, films, gauges, closures, colors, printing, and sizes to create a bag of your choice. No matter the application or the industry, 35+ years of experience has given us the knowledge we require to custom design a solution for you.
Specifications · Flexible Packaging Features · Facility · Facility List · Quality & Beyond · Services
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Materials
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High density polyethylene (HDPE)
Low density polyethylene (LDPE)
Nylon
Polyester (PET)
Polypropylene (PP)
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Custom Requirements
Every business is unique in their requirement for the products they market. Being a custom-design company allows us to have an “open door” policy when it comes to new challenges. At Custom Pack, we work with each customer on an individual basis to come up with the perfect packaging solution. As well as utilizing in-house engineering, we maintain state-of-the-art equipment to cost-effectively handle the most demanding project. Upon artwork approval, polyethylene bags, barrier and pre-formed pouches, and custom rollstock are quality printed with your requirements and 100% inspected. Printing processes include gravure and flexograghic options that are precise first time, every time with a variety of colors available. Rollstock is machine-ready and can be extruded in a variety of widths to accommodate even the most unique application.
Product Choices
Printed poly bags, metalized foils, laminates, pouches - including barrier, biohazard, die-cut, and stand-up; zipper closures, wickets, handle bags, pocket bags, Tyvek mailers, shrink sleeves, lidding stock, static control bags, security bank bags - to name just a few - and the list does not stop there, because there are numerous packaging options out there still waiting to be offered based on new customers’ requirements. Give us the opportunity to add your requirement to our list.
Materials Used
We offer our customers, but are not limited to, many different forms of the following flexible materials: Polypropylene (PP), nylon, low density polyethylene (LDPE), high density polyethylene (HDPE), polyester (PET), laminations, and metalized films or foils.
Industries Served
A variety of diverse flexible packaging products allows us to work in many different markets We currently service the following: Pharmaceutical/medical, industrial, consumer, food, electronics, health care, and private industry. We do not limit ourselves to any particular market as diversification is one of the keys to our success.
Production, Warehousing, and Inventory Management
It is the one-stop shopping convenience that our customers appreciate. Custom Pack’s 36,000 square foot facility offers design, printing, production, warehousing, and shipping all from one location. We maintain state-of-the-art equipment and presses to cost-effectively handle the most demanding project. Product, regardless of size, shape, and weight, can be maintained as inventory, if required, and shipped directly from our warehouse facility that is adjacent to our Administrative offices. This facility offers the racking and floor space required to warehouse product for on-time deliveries. Our customers for whom inventory space is a problem place blanket Purchase Orders with us, with scheduled releases, to meet their needs. Company-wide physical inventories are performed on a monthly basis to maintain control of inventory product counts. Increasing inventory accuracy at Custom Pack is a measurable quality objective of our ISO performance and is tracked as part of our continuing registration.
Skilled Staff
We have a well-trained, fully-staffed manufacturing plant and certified Shipping Department that assembles all orders and ships them with pinpoint precision and professionalism.
Safe Environment
A secured, well organized, and clean facility allows you to rest assured your products are in safe hands.
Quality Assurance
At Custom Pack, we understand the importance of adhering to a quality management system, not only in our own operation, but on behalf of our customers as well. Quality Assurance is not just a “buzz word”. Statistical Process Control (SPC) is performed at every stage of the manufacturing process to assure that customers’ exact specifications are met, whether it is a specified material, required process documentation, production environment, packaging requirement, etc.
ISO 9001:2000 Certification and Beyond
Custom Pack, Inc. continues to maintain Quality Management System standards for “Design and Manufacturing of Packaging.” ISO 9001:2000 Certification ensures that our processes are consistent every time, from design to manufacturing. No matter what the challenge, it is our goal to do the best job we can and do it right the first time, every time, to meet our customers’ guidelines as they have set forth.
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Production & Warehousing Capabilities
Centrally located in Exton, Pennsylvania, we offer the convenience of experienced customer service representatives, manufacturing, and warehousing capabilities all under one roof. Our 36,000 square foot facility contains a 3,000 square foot White Room for specific clean room applications. State-of-the-art computerized equipment is programmed to operate efficiently within a specified set of guidelines, and qualified personnel are on duty at all times for monitoring. The abundant warehouse space allows the ability to inventory, as well as accommodating just-in-time shipments and deliveries of custom products.
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Building
36,000 Square Feet of Offices, Manufacturing, Warehouse Space, and Multiple Shipping Docks
Manufacturing Equipment for Your Custom Flexible Package
If it is a custom printed flexible package design and production that you require, we offer in-house design engineering to create specialized drawings, as well as plate setters and presses to supply state-of-the-art and controlled color matching. True-to-life proofs and mock-ups are provided for approval prior to the full production run. Print quality is continually inspected throughout the manufacturing process, as well as seals and bonding. Equipment is maintained and serviced to schedule to keep it operating at peak performance.
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Custom Pack, Inc. continues to maintain Quality Management System standards for “Design and Manufacturing of Packaging.” ISO 9001:2008 Certification ensures that our processes are consistent every time, from design to manufacturing to assembly and fulfillment.
We understand the importance of adhering to a quality management system, not only in our own operation, but on behalf of our customers as well. Quality Assurance is not just a “buzz word”. Statistical Process Control (SPC) is performed at every stage of the manufacturing and/or assembly process to assure that customers’ exact specifications are met, whether it is a specified material, required process documentation, production environment, packaging requirement, etc.
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Prepress Proofs
True-to-life proofs and mock-ups are provided for approval prior to the full production run. Print quality is continually inspected throughout the manufacturing process, as well as seals and bonding. Equipment is maintained and serviced to schedule to keep it operating at peak performance.
Custom Requirements
If it is a custom printed flexible package design and production that you require, we offer an in-house design engineering to create specialized Auto-Cad drawings, as well as platesetters and presses to supply state-of-the-art and controlled color matching on your final product.
Product Choices
Printed poly bags, metalized foils, laminates, pouches - including barrier, biohazard, die-cut, and stand-up; zipper closures, wickets, handle bags, pocket bags, Tyvek mailers, shrink sleeves, lidding stock, static control bags, security bank bags - to name just a few - and the list does not stop there, because there are numerous packaging options out there still waiting to be offered based on new customers’ requirements. Give us the opportunity to add your requirement to our list.
Industries Served
A variety of diverse flexible packaging products allows us to work in many different markets. We currently service the following: Pharmaceutical/medical, industrial, consumer, food, electronics, health care, and private industry. We do not limit ourselves to any particular market as diversification is one of the keys to our success.
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Flexible Packaging
Choices
Assorted Styles
and Colors
Promotional Zipper
Bag with Divider Liner
95kPa Leakproof Bags
Hazard Bag and Strips
Specimen Transport
Bags
White Room
Capabilities
Warehouse and
Shipping Capabilities
Facility –
Custom Pack, Inc.,
Exton, PA
Custom Design
Engineer Services
Bio-Pouch
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